A Swiss Army Knife accompanies many users for years. With high-quality scales from Daily Customs, a Victorinox SAK can be visually enhanced, personalized and functionally extended.
In this guide we show, step by step, how to remove the original Victorinox scales and replace them with Daily Customs scales.
Tools and materials required
- Daily Customs scales
- Two-part epoxy adhesive
- Toothpick or fine spatula
- Isopropanol or alcohol for degreasing
- Soft cloth
- Plastic pry tool or thin screwdriver
- Tape, rubber bands or small clamps
- Optional: Daily Customs pocket clip
Preparation before changing the scales
Before starting the conversion, check that the new scales are suitable for your Victorinox model. Work on a clean, well-lit surface and place a soft cloth under the knife to avoid scratches.
Step-by-step guide to changing the SAK scales
Step 1: Remove the tweezers, toothpick and accessories
First remove all tools housed in the scales, such as the tweezers, toothpick, ballpoint pen or pin. This prevents damage during the conversion.
Step 2: Carefully remove the original scales
The original Victorinox scales are clipped onto the rivets of the knife. Gently pry them up at one corner and work slowly along until the scale comes free.
Repeat the process on the second side.
Step 3: Clean the knife thoroughly
After removing the old scales, adhesive residue, dust or dirt may remain. Clean the contact surfaces carefully with isopropanol or alcohol.
Step 4: Check the fit of the new scales
Fit the new Daily Customs scales onto the knife first without adhesive. Check that the scales sit flush, that all openings line up and that the tweezers, toothpick or ballpoint pen can be inserted correctly.
Step 5: Prepare the epoxy adhesive
Mix the two-part epoxy adhesive according to the manufacturer's instructions. Use only a small amount, as very little adhesive is enough for a strong bond.
Step 6: Apply the adhesive sparingly
Apply the adhesive sparingly to the contact surfaces using a toothpick or fine spatula. Make sure that no adhesive runs into tool openings or moving parts.
Step 7: Fit the new scales
Position the scales precisely on the knife and press them evenly onto the rivet points. Then check that the edges sit cleanly and that no gaps are visible.
Step 8: Secure the scales and leave to cure
While curing, secure the fitted scales with tape, rubber bands or small clamps fitted with protective pads. Observe the adhesive manufacturer's curing time. In many cases a resting period of at least 24 hours is recommended.
Step 9: Remove excess adhesive
Remove any excess adhesive as early as possible with a wooden stick, plastic spatula or soft cloth. This keeps the result clean and professional.
Step 10: Refit the tweezers, toothpick and accessories
Once fully cured, you can refit the tweezers, toothpick, ballpoint pen or pin. Finally, check that all tools function correctly.
Optional: Fit a Daily Customs pocket clip
Many Daily Customs scales offer the option of fitting a pocket clip. The clip makes it easier to carry the knife in your trouser pocket and gives you quicker access in everyday use.
Common mistakes when changing the scales
Using too much adhesive
Applying too much adhesive can cause it to squeeze out at the sides or seep into tool openings. Use only small amounts.
Skipping the dry fit
Always fit the scales without adhesive first. This lets you spot early whether everything sits flush and the accessory openings line up correctly.
Not cleaning the contact surfaces
Grease, dust or old residue can impair adhesion. Thorough cleaning is essential for a lasting, clean result.
Not observing the curing time
Using the knife too soon risks slipped scales or a weaker bond. Leave the adhesive to cure fully according to the manufacturer's instructions.
Tips for a perfect result
- Work slowly and without time pressure.
- Check the fit before bonding.
- Clean all contact surfaces thoroughly.
- Use the adhesive sparingly.
- Secure the scales evenly while curing.
- After the conversion, check that all tools move freely.
Daily Customs scales – more than just a spare part
Daily Customs scales were developed to enhance Swiss Army Knives with a high-quality, individual look. Depending on the model, they offer precise CNC machining, premium materials and practical extensions.
- Titanium scales
- Brass scales
- Copper scales
- also for models with tool slots
- models with a pocket-clip mount
- models with interchangeable inlays
This turns a classic Victorinox into an individual EDC tool with a high-quality look, a pleasant feel and practical everyday usability.
Conclusion
Changing SAK scales is a simple modification with a big effect. With the right Daily Customs scales, your Swiss Army Knife gains a personal look, a more premium feel and, depending on the model, additional functions.
Anyone who works carefully, cleans the contact surfaces thoroughly and uses the adhesive sparingly will achieve a durable and professional result.
FAQ
Can I change DC SAK scales without adhesive?
No. For a permanently secure and hard-wearing bond, Daily Customs scales should always be glued. We recommend using a high-quality two-part epoxy adhesive. After fitting, the scales should be secured with clamps while curing. This ensures even contact pressure and achieves maximum adhesive strength.
How long does epoxy adhesive need to cure?
The exact time depends on the product used. A curing time of at least 12 hours is often recommended.
Can the original scales be refitted?
Yes, provided they were not damaged during removal.
Which Victorinox models are compatible with Daily Customs scales?
Compatibility depends on the model. Always check the details on the relevant product page before buying.
Do I need special tools for the conversion?
No. For most conversions, simple aids such as a plastic pry tool, toothpick, alcohol cleaner, epoxy adhesive and small clamps are sufficient.
Can I carry out the conversion myself?
Yes. With a little patience, careful preparation and this guide, changing the scales is well within reach even for beginners.
